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Werkstoffe - Die Vielseitigkeit von Aluminium

For those who are not yet very familiar with the various materials we offer, we would like to provide a brief overview of the properties of the alloys on offer.

Information without guarantee for completeness/correctness

In its pure form, aluminum is already a versatile material. It is easy to form, has a visually appealing surface and is comparatively light.

As an alloy together with other elements, the areas of application can be expanded in many ways. Magnesium (Mg), silicon (Si), copper (Cu), manganese (Mn) and zinc (Zn) are the most important alloying elements.

Information without guarantee of completeness/accuracy

profiles

AlCuMgPb (aluminum alloy)

AlCuMgPb (3.1645)
EN AW 2007
(mainly round and flat)

Composition: in % by weight
Cu 3.3 - 4.6
Mn 0.5 - 1.0
Mg 0.4 - 1.8
P b 0.8 - 1.5

Values ​​for diameters up to approx. 60 mm
Tensile strength 370 - 470 N/sqmm
Yield point 250 - 325 N/sqmm
Hardness 100 - 140 Brinell
Thermal conductivity 1.3 - 1.5 W/cm °C

(drilling and turning quality)

Very easily machinable

AlCuBiPb (aluminum alloy)

AlCuBiPb (3.1655)
EN AW 2011
(mainly round)

Composition: in % by weight
Cu 5.0 - 6.0
Bi 0.2-0.6
Pb 0.2 - 0.6

Values ​​for diameters up to approx. 60 mm
Tensile strength 370 - 410 N/sqmm
Yield point 270 - 315 N/sqmm
Hardness 110 - 130 Brinell
Thermal conductivity 1.4 - 1.6 W/cm °C

(drilling and turning quality)

Very easily machinable

Solid material - Round / Flat / Square / Hexagon

AlMgSi0,5 = EN AW 6060

DIN Werkstoff Nr. 3.3206

Anwendungsbereiche:
Fenster, Türen, Metallbau, Dekoration, Schrauben, Textilindustrie

Eloxieren - sehr gut
Zerspanbarkeit - befriedigend
Schweißen - gut
Beständigkeit gg. Witterung/Seewasser - sehr gut/gut

Werte für mittlere Querschnitte:
Zugfestigkeit 215 - 260 N/qmm
Streckgrenze 160 - 230 N/qmm
Härte 70 - 80 Brinell
Wärmeleitfähigkeit ca. 1,86 W/cm °C

AlMgSi0.5 = EN AW 6060

DIN Material No. 3.3206

Application areas:
Windows, doors, metal construction, decoration, screws, textile industry

Anodizing - very good
Machinability - very good
Welding - good
Resistance to weather/seawater - very good/good

Values ​​for average cross sections:
tensile strength 215 - 260 N/mm²
yield strength 160 - 230 N/mm²
hardness 70 - 80 Brinell
Thermal conductivity approx. 1.86 W/cm °C

AlZnMgCu1.5 = EN AW 7075

DIN Material No. 3.4365

Application areas:
aviation, mechanical engineering

Anodizing - not suitable
Machinability - very good
Welding - not suitable
Resistance to weather/seawater -poor/poor

Values ​​for thicknesses of approx. 12 - 50 mm
Tensile strength at least 550 N/mm²
Yield strength approx. 450 N/mm²
hardness approx. 140 Brinell

AlMgSiBi / EN AW 6026 LF

DIN Werkstoff Nr. 3.2315

Anwendungsbereiche:
Bohr-, Dreh-, Fräsqualität

Eloxieren -
Zerspanbarkeit - sehr gut
Schweißen - gut
Beständigkeit gg. Witterung/Seewasser - akzeptabel

Werte für Durchmesser bis ca. 80 mm
Zugfestigkeit 345 – 370 N/qmm
Streckgrenze 300 - 330 N/qmm
Härte 95 Brinell
Wärmeleitfähigkeit 1,7 - 2,2 W/cm °C


EN AW-6026 LF ist unsere empfohlene bleifreie Alternative für viele Anwendungen, bei denen bisher EN AW-2007 oder EN AW-2011 eingesetzt wurden.

AlCuMgPb = EN AW 2007

DIN Material No. 3.1645

Application areas:
drilling, turning, milling quality

anodizing -
Machinability - very good
Welding - not suitable
Resistance to weather/seawater - poor/poor

Values ​​for diameters up to approx. 60 mm
tensile strength 370 - 470 N/mm²
yield strength 250 - 325 N/mm²
hardness 100 - 140 Brinell
Thermal conductivity 1.3 - 1.5 W/cm °C

AlCuBiPb / EN AW 2011

DIN Material No. 3.1655

Application areas:
drilling, turning, milling quality

anodizing -
Machinability - very good
Welding - not suitable
Resistance to weather/seawater - sufficient/poor

Values ​​for diameters up to approx. 60 mm
tensile strength 370 - 410 N/mm²
yield strength 270 - 315 N/mm²
hardness 110 - 130 Brinell
Thermal conductivity 1.4 - 1.6 W/cm °C

plates

AlMgSi1 / EN AW 6082

DIN Material No. 3.1325

Application areas:
Aviation, Transport, Traffic, Forgings

Anodizing - not suitable
Machinability - good
Welding - not suitable
Resistance to weather/seawater - sufficient/poor

Values ​​for thicknesses up to approx. 50 mm
tensile strength 385 - 460 N/mm²
yield strength 245 - 340 N/mm²
hardness 95 - 130 Brinell
Thermal conductivity 1.3 - 1.7 W/cm °C

AlCuMg1 = EN AW 2017

DIN Werkstoff Nr. 3.1325

Anwendungsbereiche:
Luftfahrt, Transport, Verkehr, Schmiedestücke

Eloxieren - nicht geeignet
Zerspanbarkeit - gut
Schweißen - nicht geeignet
Beständigkeit gegen Witterung/Seewasser -ausreichend/schlecht

Werte für Dicken bis ca. 50 mm
Zugfestigkeit 385 - 460 N/qmm
Streckgrenze 245 - 340 N/qmm
Härte 95 - 130 Brinell
Wärmeleitfähigkeit 1,3 - 1,7 W/cm °C

AlMg4.5Mn = EN AW 5083

DIN Material No. 3.3547

Application areas:
Aviation, Transport, Traffic, Forgings

Anodizing - sufficient
Machinability - good
Welding - good
Resistance to weather/seawater -very good / good

Values ​​for thicknesses from approx. 6 mm
tensile strength 275 - 315 N/mm²
yield strength 125 - 180 N/mm²
hardness 70 - 100 Brinell
Thermal conductivity approx. 1.1 W/cm °C

AlMg4,5Mn = EN AW 5083 (Guss)

DIN Werkstoff Nr. 3.3547

Anwendungsbereiche:
Formbau, Vorrichtungsbau, Modellbau, Maschinenbau – überall dort, wo hohe Formstabilität und verzugsfreies Fräsen entscheidend sind

Eloxieren - gut
Zerspanbarkeit - sehr gut
Schweißen - gut
Beständigkeit gegen Witterung/Seewasser -sehr gut

Werte für Dicken ab ca. 6 mm
Zugfestigkeit 240 - 275 N/qmm
Streckgrenze 115 - 125 N/qmm
Härte 68 - 75 Brinell
Wärmeleitfähigkeit 1,05 – 1,25 W/cm·°C

AlMg3 = EN AW 5754

DIN Material No. 3.3535

Application areas:
Metal and container construction, vehicle and shipbuilding, checkered plate

Anodizing - good
Machinability - sufficient
Welding - good
Resistance to weather/seawater -very good/good

Values ​​for thicknesses from approx. 6 mm
tensile strength 190 - 250 N/mm²
yield strength 80 - 140 N/mm²
hardness 50 - 80 Brinell
Thermal conductivity approx. 1.5 W/cm °C

AlZnMgCu1.5 = EN AW 7075

DIN Material No. 3.4365

Application areas:
aviation, mechanical engineering

Anodizing - not suitable
Machinability - very good
Welding - not suitable
Resistance to weather/seawater -poor/poor

Values ​​for thicknesses of approx. 12 - 50 mm
Tensile strength at least 550 N/mm²
Yield strength approx. 450 N/mm²
hardness approx. 140 Brinell

A European standard groups the different alloys into groups/classes with similar properties using a 4-digit number combination.

1000 Group - Pure aluminum at least 99% Al - not hardenable, best physical property in terms of electrical thermal conductivity, best formable

Use : Aluminum foil, chemical tanks and pipes

2000 Group - Copper - hardenable - has a high strength and is difficult to cold form, is mainly used for machining, moderately corrosion-resistant and can be welded to a limited extent

Use : Aircraft construction and aerospace

3000 Group - Manganese has only a slightly higher strength than pure aluminum, is not hardenable

Use : Cooking pots, vehicle coolers and power plant construction

4000 Group - Silicon hardenable and non-hardenable alloys, lowers the melting point

Use: ideal for welding and soldering additives

5000 Group - Magnesium , non-hardenable, are very often used for cold forming of sheet metal and offer a special strength

Use: Shipbuilding, transport, pressure vessels, bridges and buildings as AA5024 (AlMgSc) also for aviation use

6000 group - Magnesium, silicon are hardenable and have a high strength. The 7000 series contain copper and have the highest strength values

Use: mainly as extruded profiles

7000 Group - Zinc is hardenable and has a high strength. The 7000s contain copper and have the highest strength values

Use: aircraft construction, aerospace, sports equipment, mobile phone casings

8000 group - other elements are special alloys that are not produced on a large scale and are commonly available on the market.

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