Customer project: DIY VW T7 sleeping system

A van conversion doesn't always have to be off-the-shelf. This beautiful customer project by Burkhard Neumann from Wolfenbüttel proves just that. For their VW T7, he and his wife Nicole wanted a solution that perfectly fit their vehicle, their travel routine, and the needs of their Labrador. That’s why they opted for a custom DIY build using our aluminum profiles.

The result is a flexible sleeping system with a pull-out bed – a bespoke solution for building a camper bed in a VW T7 yourself. Additionally, there is a pull-out for the cool box and a cozy sleeping area for their dog underneath the bed.

Pull-out bed frame in a VW T7

Quick Overview

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    Flexible sleeping system for the VW T7.

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    Extendable from approx. 1.20 x 1.00 m to nearly 1.20 x 2.00 m.

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    Space for cool box, storage, and dog bed area.

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    Upper level is demountable via corner connectors.

Flexible Bed for the VW T7

When pushed together, the construction measures approx. 1.20 x 1.00 meters. This allows three individual seats to remain installed in the vehicle if needed. When extended, it creates a sleeping surface of nearly 1.20 x 2.00 meters. A pull-out for the cool box was also integrated to ensure it remains easily accessible for daily use and travel.

Particularly practical: depending on how it’s used, two seats could even remain installed under the bed. In this configuration, however, the area under the bed is intended as a cozy sleeping spot for the dog.

Sleeping system in VW T7 made of aluminum profiles
Sleeping system with space for the dog in a VW T7

Easy Installation and Removal

The upper level of the sleeping system can be dismantled using corner connectors. This allows the conversion to be quickly removed from the vehicle or reinstalled. It also makes handling much easier even for one person.

The fasteners in the system profiles provide the necessary support for the entire setup. This creates a stable, modular construction that is perfectly tailored to the vehicle, daily routines, and travel habits.

Custom Van Conversion with Aluminum Profiles

The project beautifully demonstrates how flexibly aluminum profiles can be used in camper and van conversions. Whether it’s a bed frame, pull-out, storage space, dog sleeping spot, or a modular level: system profiles allow for individual solutions that can be expanded or adjusted later if needed.

Many thanks to Burkhard and Nicole for sharing this great project!

Note: When installing fixtures in a vehicle, fastening, load distribution, and vehicle safety should always be checked carefully. The installation must be secured so that no parts can shift or come loose while driving.

Are you planning a similar project?

Aluminum system profiles are particularly well-suited for custom van and camper conversion projects. They can be joined modularly, expanded later, and flexibly adapted to the vehicle, storage space, and usage.

You can find more basics in our guide on VW Bus conversion and in the article on camper conversion.

Note on profile selection

For such load-bearing structures, we recommend stable aluminum system profiles with an 8mm slot. The appropriate profile size depends on the span, load, vehicle mounting, and intended use, among other factors.

Products for your own van project

With stable system profiles, matching connectors, and accessories, you can individually design bed frames, pull-outs, shelves, or modular fittings for campers and vans.

Aluminum system profiles 8mm slot for van conversion and camper bed

Aluminum System Profiles 8mm Slot

For stable bed frames, structures, pull-outs, and modular designs in camper or van conversions. Especially for load-bearing structures, profile size, load, and fastening should be carefully planned.

View 8mm slot system profiles
Connectors for aluminum system profiles in van conversions

Connectors for System Profiles

For stable frame connections, demountable levels, and right-angled constructions. Suitable connectors help build your conversion in a clean and modular way.

View connectors
T-nut with ball spring for aluminum system profiles in van conversions

T-nuts and Accessories

For flexible attachment points, end caps, and clean profile finishes in van conversions. This allows holders, pull-outs, and accessory parts to be attached individually.

View accessories

Have you already implemented a project with our aluminum profiles?

Then feel free to send us photos at:

📩 marketing@alu-verkauf.de

We might even feature your project in our blog, newsletter, or on our social media channels.


About Christina

Author of this article

ABOUT
CHRISTINA

  • E-commerce and online marketing manager
  • Focus on SEO, content, and shop optimization
  • Combines marketing expertise with e-commerce experience
  • Part of Alu-Verkauf since October 2025